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Buku la Ntchito ndi Kukonza-Mavavu a Gate

1. General
Valavu yamtunduwu imapangidwa kuti ikhale yotsegula ndi kutseka kuti ikhale yogwira ntchito bwino yomwe imagwiritsidwa ntchito pamapaipi a mafakitale.

2. Kufotokozera Kwazinthu
2.1 Zofunikira zaukadaulo
2.1.1 Design ndi Manufacture Standard: API 600, API 602
2.1.2 Connection Dimension Standard: ASME B16.5 etc
2.1.3 Face to Face Dimension Standard: ASME B16.10
2.1.4 Kuyang'ana ndi Kuyesa: API 598 etc
2.1.5 Kukula: DN10 ~ 1200, Kupanikizika: 1.0 ~ 42MPa
2.2 Vavu iyi ili ndi kugwirizana kwa flange, BW kugwirizana Buku ntchito kuponya mavavu pachipata.Tsinde limayenda molunjika.Chipata cha chipata chimatseka chitoliro pamene gudumu lamanja likuzungulira koloko.Chipata cha chipata chimatsegula chitolirocho pozungulira mozungulira mawotchi amanja.
2.3 Chonde yang'anani momwe chithunzichi chilili

qgas

Chojambula 1

Chojambula 2

qgas

Chojambula 3

Zojambula 4

2.4 Zigawo Zazikulu ndi Zakuthupi

NAME ZOCHITIKA
Thupi /Bonnet Mtengo WCB,Zithunzi za LCB,WC6 ndi,WC9 pa,CF3,Mtengo wa CF3M8,CF8M
Geti Mtengo WCB,Zithunzi za LCB,WC6 ndi,WC9 pa,CF3,Mtengo wa CF3M8,CF8M
Mpando A105,LF2,F11,F22,F304(304l pa),F316(316l ndi
Tsinde F304(304l pa),F316(316l ndi),2Kr13,1Kr13
Kulongedza Ma graphite oluka & Flexible graphite & PTFE etc
Bolt / Nut 35/25,35CrMoA/45
Gasket 304(316+ Graphite /304(316+ Gasket
Mpando

Mphete/Disiki

/Kusindikiza

13Kr,18Cr-8Ni,18Cr-8Ni-Mo,PP,PTFE,STL ndi zina

3. Kusungirako & Kukonza & Kuyika & Ntchito
3.1 Kusunga & Kusamalira
3.1.1 Mavavu ayenera kusungidwa m'malo amkati.Mapeto amkati ayenera kuphimbidwa ndi pulagi.
3.1.2 Kuyang'ana nthawi ndi nthawi kumafunika ma valve osungidwa kwa nthawi yayitali, makamaka posindikiza kuyeretsa pamwamba.Palibe kuwonongeka komwe kumaloledwa.Kupaka mafuta kumafunsidwa kuti musachite dzimbiri pamakina apamwamba.
3.1.3 Ponena za kusungirako valavu kuposa miyezi 18, mayesero amafunikira musanayambe kuika ma valve ndi kulemba zotsatira.
3.1.4 Mavavu ayenera kuyang'aniridwa nthawi ndi nthawi ndi kusamalidwa pambuyo poika.Mfundo zazikuluzikulu ndi izi:
1) Kusindikiza pamwamba
2) Mtedza wa tsinde ndi tsinde
3)Kupakira
4)Kuyeretsa mkati mwa Thupi ndi Bonnet.
3.2 Kuyika
3.2.1 Yang'ananinso zolembera za valve (Mtundu, DN, Magawo, Zida) zomwe zikugwirizana ndi zolemba zomwe zafunsidwa ndi mapaipi.
3.2.2 Kuyeretsa kwathunthu kwa zibowo ndi zotsekera kumafunsidwa musanakhazikitse ma valve.
3.2.3 Onetsetsani kuti mabawuti ali olimba musanayike.
3.2.4 Onetsetsani kuti zonyamula ndi zothina musanayike.Komabe, siziyenera kusokoneza kayendedwe ka tsinde.
3.2.5 Malo a valve ayenera kukhala abwino kuti awonedwe ndikugwira ntchito.Chopingasa kupita ku mapaipi ndimakonda.Sungani gudumu lamanja mmwamba ndi tsinde molunjika.
3.2.6 Kwa valavu yotseka, sikoyenera kuti ayike pamtunda wothamanga kwambiri.Tsinde liyenera kupewedwa kuti liwonongeke.
3.2.7 Pa valavu yowotcherera Socket, chidwi chimafunsidwa pakulumikiza ma valve motere:
1) Welder ayenera kutsimikiziridwa.
2).
3)Zinthu zodzaza mzere wowotcherera, magwiridwe antchito amakina ndi anti-corrosion ayenera kukhala ofanana ndi zida za makolo.
3.2.8 Kuyika ma valve kumayenera kupewa kuthamanga kwambiri kuchokera ku zomata kapena mapaipi.
3.2.9 Pambuyo kukhazikitsa, mavavu ayenera kutsegulidwa panthawi yoyesa kuthamanga kwa mapaipi.
3.2.10 Mfundo Yothandizira: ngati chitolirocho chili cholimba kuti chithandizire kulemera kwa valve ndi torque ya ntchito, malo othandizira safunsidwa.Apo ayi pakufunika.
3.2.11 Kukweza: Kukweza gudumu lamanja sikuloledwa kwa mavavu.
3.3 Ntchito ndi kugwiritsa ntchito
3.3.1 Ma valve a zipata ayenera kutsegulidwa kapena kutsekedwa kwathunthu pakagwiritsidwe ntchito kuti apewe mphete yosindikizira mipando ndi ma disc omwe amayamba chifukwa cha sing'anga yothamanga kwambiri.Iwo sangakhoze kuimbidwa mlandu chifukwa cha kayendetsedwe ka kayendetsedwe kake.
3.3.2 Gudumu lamanja liyenera kugwiritsidwa ntchito m'malo mwa zida zina zotsegula kapena kutseka ma valve
3.3.3 Pa kutentha kwautumiki wololedwa, kupanikizika nthawi yomweyo kuyenera kukhala kochepa kusiyana ndi kupanikizika kovomerezeka malinga ndi ASME B16.34
3.3.4 Palibe kuwonongeka kapena kugunda komwe kumaloledwa panthawi yoyendetsa valve, kukhazikitsa ndi kugwira ntchito.
3.3.5 Chida choyezera kuti chiyang'ane kuyenda kosasunthika chikufunsidwa kuti chiwongolere ndikuchotsa chinthu chowonongeka kuti chiteteze kuwonongeka kwa valve ndi kutuluka.
3.3.6 Kuzizira kozizira kumakhudza kugwira ntchito kwa ma valve, ndipo zida zoyezera ziyenera kugwiritsidwa ntchito kuchepetsa kutentha kwa kutuluka kapena kusintha valavu.
3.3.7 Pazinthu zamadzimadzi zomwe zimatha kuyaka zokha, gwiritsani ntchito zida zoyezera zoyenera kuti mutsimikizire kuti pali mphamvu yozungulira komanso yogwira ntchito kuti isapitirire poyatsira moto (makamaka zindikirani kuwala kwadzuwa kapena moto wakunja).
3.3.8 Pakakhala madzi owopsa, monga zophulika, zoyaka moto, zapoizoni, zotulutsa okosijeni, ndizoletsedwa kutengera kulongedza mopanikizika.Mulimonsemo, pakagwa mwadzidzidzi, sikuvomerezeka kuti musinthe kulongedza pansi pa kupanikizika (ngakhale valve ili ndi ntchito yotere).
3.3.9 Onetsetsani kuti madziwo sali odetsedwa, omwe amakhudza ntchito ya valve, kuphatikizapo zolimba zolimba, mwinamwake zida zoyenera zoyezera ziyenera kugwiritsidwa ntchito kuchotsa dothi ndi zolimba zolimba, kapena m'malo mwake ndi mtundu wina wa valve.
3.3.10 Yogwira ntchito kutentha.

Zakuthupi Kutentha

Zakuthupi

Kutentha
Mtengo WCB -29425

WC6 ndi

-29538
Zithunzi za LCB -46343 WC9 pa --29570
CF3(CF3M -196454 CF8(CF8M -196454

3.3.11 Onetsetsani kuti zida za valavu ndizoyenera kugwiritsidwa ntchito polimbana ndi dzimbiri komanso dzimbiri poteteza chilengedwe.

3.3.12 Munthawi yautumiki, yang'anani momwe ntchito yosindikizira ikuyendera molingana ndi tebulo ili m'munsimu:

Malo oyendera Kutayikira
Kulumikizana pakati pa thupi la valve ndi bonnet ya valve

Zero

Kunyamula chisindikizo Zero
Mpando wa thupi la vavu Monga mwaukadaulo waukadaulo

3.3.13 Yang'anani nthawi zonse ngati mtengo wapampando wavala, kulongedza ukalamba ndi kuwonongeka.
3.3.14 Pambuyo pokonza, phatikizaninso ndikusintha valavu, ndiye yesani kulimba kwa ntchito ndikulemba zolemba.

4. Mavuto omwe angakhalepo, zomwe zimayambitsa ndi njira zothetsera

Kufotokozera kwavuto

Chifukwa chotheka

Njira zowongolera

Kutayikira pakulongedza

Zosakwanira wothinikizidwa kulongedza katundu

Limbitsaninso mtedza wolongedza

Kuchuluka kwapang'onopang'ono

Onjezani zolongedza zambiri

Kuwonongeka kolongedza katundu chifukwa cha ntchito yanthawi yayitali kapena chitetezo chosayenera

Bwezerani kulongedza katundu

Kutayikira pa nkhope yokhala ndi ma valve

Nkhope yakuda yokhala pansi

Chotsani litsiro

Nkhope yokhala pansi yovala

Konzani kapena sinthani mphete yapampando kapena mbale ya valve

Nkhope yokhala pansi yowonongeka chifukwa cha zolimba zolimba

Chotsani zolimba mumadzimadzi, sinthani mphete yapampando kapena mbale ya valve, kapena sinthani ndi mtundu wina wa vavu

Kutaya pakulumikizana pakati pa thupi la valve ndi boneti ya vavu

Maboti samamangidwa bwino

Mangani mabawuti mofanana

Kuwonongeka kwa bonnet yosindikiza nkhope ya ma valve ndi ma valve flange

Konzani

Gasket yowonongeka kapena yosweka

Bwezerani gasket

Kuzungulira kovuta kwa gudumu lamanja kapena mbale ya valve sikungatsegulidwe kapena kutsekedwa.

Kulongedza molimba kwambiri

Moyenera kumasula ananyamula nati

Kusintha kapena kupindika kwa gland yosindikiza

Sinthani cholumikizira chosindikizira

Nati ya tsinde ya vavu yowonongeka

Konzani ulusi ndikuchotsa zonyansa

Ulusi wa nati wa nati wosweka kapena wosweka

Bwezerani mtedza wa tsinde la vavu

Tsinde la valve yopindika

Bwezerani tsinde la valve

Pamwamba pa kalozera wakuda wa mbale ya valve kapena thupi la valve

Chotsani dothi pa kalozera

Zindikirani: Wothandizira ayenera kukhala ndi chidziwitso chofunikira komanso chidziwitso ndi mavavu Madzi osindikizira chipata valavu
Kulongedza kwa boneti ndi njira yosindikizira madzi, imasiyanitsidwa ndi mpweya pomwe kuthamanga kwamadzi kumafika pa 0.6 ~ 1.0MP kutsimikizira kugwira ntchito bwino kwa kusindikiza mpweya.

5.Chitsimikizo:
Vavu ikagwiritsidwa ntchito, nthawi ya chitsimikizo cha valavu ndi miyezi 12, koma sichidutsa miyezi 18 kuchokera tsiku lobadwa.Panthawi ya chitsimikizo, wopanga adzapereka ntchito yokonza kapena zida zosinthira kwaulere chifukwa cha kuwonongeka kwa zinthu, ntchito kapena kuwonongeka pokhapokha ngati ntchitoyo ndi yolondola.


Nthawi yotumiza: May-19-2022
Siyani Uthenga Wanu