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Buku la Ntchito ndi Kukonza-Cast Steel Gate Valves

1. General
Mavavu a mndandandawu amagwiritsidwa ntchito kutseka kapena kutsegula mapaipi mumayendedwe a mapaipi kuti apitirize kugwira ntchito moyenera.

2. Kufotokozera Kwazinthu
2.1 Zofunikira zaukadaulo
2.1.1 Kupanga ndi kupanga: API600, API603, ASME B16.34, BS1414
2.1.2 Connection mapeto dimension: ASME B16.5, ASME B16.47, ASME B16.25
2.1.3 Maso ndi maso kapena kumapeto mpaka kumapeto: ASME B16.10
2.1.4 Kuyendera ndi kuyesa: API 598, API600
2.1.5 Kukula mwadzina: MPS2″~48″,Magulu odziyimira pawokha:Class150 ~2500
2.2 Mavavu a mndandandawu ndi olembedwa (amayendetsedwa kudzera pa handwheel kapena gear box) ma valve a zipata okhala ndi malekezero a flange ndi mapeto otsekemera a matako.Mukatembenuza gudumu lamanja molunjika, chipata chimagwa kuti chitseke payipi;mukatembenuza gudumu lamanja mopingasa, chipata chimakwera kuti chitsegule payipi.
2.3 Zomangamanga onani Mkuyu 1, 2 ndi3.

fqwasda

2.4 Mayina ndi zida za zigawo zikuluzikulu zalembedwa mu Gulu 1.

Gawo Dzina Zakuthupi
Thupi ndi bonnet ASTM A216 WCB,Chithunzi cha ASTM A352 LCB,ASTM A217 WC6,
ASTM A217 WC9,Chithunzi cha ASTM A351 CF3,Chithunzi cha ASTM A351 CF3M
Chithunzi cha ASTM A351 CF8,ASTM A351 CF8M,Chithunzi cha ASTM A351 CN7M
ASTM A494 CW-2M,Moneli
Geti ASTM A216 WCB,Chithunzi cha ASTM A352 LCB,ASTM A217 WC6,
ASTM A217 WC9,Chithunzi cha ASTM A351 CF3,Chithunzi cha ASTM A351 CF3M
Chithunzi cha ASTM A351 CF8,ASTM A351 CF8M,Chithunzi cha ASTM A351 CN7M
ASTM A494 CW-2M,Moneli
mpando Chithunzi cha ASTM A105,Chithunzi cha ASTM A350 LF2,F11,F22,
Chithunzi cha ASTM A182 F304(304l pa),Chithunzi cha ASTM A182 F316(316l ndi
Chithunzi cha ASTM B462,Has.C-4,Moneli
tsinde ASTM A182 F6a,Chithunzi cha ASTM A182 F304(304l pa
,Chithunzi cha ASTM A182 F316(316l ndi),Chithunzi cha ASTM B462,Has.C-4,Moneli
Kulongedza graphite yoluka komanso graphite yosinthika,PTFE
Nkhumba / mtedza ASTM A193 B7/A194 2H,ASTM L320 L7/A194 4,
ASTM A193 B16/A194 4,ASTM A193 B8/A194 8,
ASTM A193 B8M/A194 8M
Gasket 304(316+ Zithunzi,304(316),Has.C-4,
Moneli,B462
Mphete yapampando/Disiki/mawonekedwe 13Kr,18Cr-8Ni,18Cr-8Ni-Mo,NiCu aloyi,25Cr-20Ni,Mtengo wa magawo STL

3. Kusungirako, kukonza, Kuyika ndi ntchito

3.1 Kusunga ndi kukonza
3.1.1 Mavavu amayenera kusungidwa m'chipinda chowuma komanso cholowera mpweya wabwino.Mapeto a ndimeyi ayenera kulumikizidwa ndi zophimba.
3.1.2 Ma valve omwe amasungidwa kwa nthawi yayitali ayenera kufufuzidwa ndi kutsukidwa nthawi zonse, makamaka kuyeretsa nkhope zokhala pansi kuti zisawonongeke, ndipo malo omalizidwa ayenera kuphimbidwa ndi dzimbiri zoletsa mafuta.
3.1.3 Ngati nthawi yosungirako ikupitirira miyezi 18, ma valve ayenera kuyesedwa ndipo zolemba ziyenera kupangidwa.
3.1.4 Mavavu oikidwa ayenera kuyang'aniridwa ndi kukonzedwa nthawi zonse.Mfundo zazikuluzikulu zokonzetsera ndi izi:
1) Kusindikiza nkhope
2) tsinde la valve ndi mtedza wa tsinde la valve.
3) Kupakira.
4) Kusokoneza mkati mwa thupi la valve ndi bonnet ya valve
3.2 Kuyika
Musanakhazikitse, onetsetsani kuti chizindikiritso cha vavu (monga chitsanzo, DN, 3.2.1PN ndi zinthu) zalembedwa molingana ndi zofunikira zamapaipi.
3.2.2 Musanakhazikitse, fufuzani mosamala ndime ya valve ndi nkhope yosindikiza.Ngati pali dothi, yeretsani bwino.
3.2.3 Musanakhazikitse, onetsetsani kuti mabawuti onse amangiriridwa mwamphamvu.
3.2.4 Pamaso unsembe, onetsetsani kulongedza ndi wothinikizidwa mwamphamvu.Komabe, kuyenda kwa tsinde la valve sikuyenera kusokonezedwa.
3.2.5 Malo oyika valavu ayenera kuthandizira kuyang'anira ndi kugwira ntchito.Malo abwino ayenera kukhala oti payipi ikhale yopingasa, gudumu lamanja lili pamwamba, ndipo tsinde la valve yoyimirira.
3.2.6 Kwa valavu yomwe nthawi zambiri imatsekedwa, sikoyenera kuyiyika pamalo omwe mphamvu yogwira ntchito imakhala yayikulu kwambiri kuti musawononge tsinde la valve.
3.2.7 Mavavu a socket welded ayenera kukwaniritsa zofunikira izi akamatenthedwa kuti ayikidwe pamapaipi pamalopo:
1) kuwotcherera kuyenera kuchitidwa ndi wowotcherera yemwe ali ndi satifiketi yoyenerera yowotcherera yovomerezeka ndi Boma la Boiler ndi Pressure Vessel Authority;kapena wowotcherera yemwe walandira satifiketi yoyenerera yowotcherera yomwe yafotokozedwa mu ASME Vol.Ⅸ.
2) Njira zowotcherera ziyenera kusankhidwa monga momwe zafotokozedwera m'buku lotsimikizira za zinthu zowotcherera.
3) Kapangidwe kake, magwiridwe antchito amakina komanso kukana kwa dzimbiri kwa zitsulo zodzaza ndi zowotcherera zimayenera kugwirizana ndi chitsulo choyambira.
3.2.8 Valavu nthawi zambiri imayikidwa, kupsinjika kwakukulu chifukwa cha zothandizira, zowonjezera ndi mapaipi ziyenera kupewedwa.
3.2.9 Pambuyo pakuyika, pakuyesa kukakamiza kwa mapaipi, valavu iyenera kutsegulidwa kwathunthu.
3.2.10 Potengerapo: ngati payipi ili ndi mphamvu zokwanira kunyamula kulemera kwa vavu ndi torque ya ntchito, ndiye kuti palibe potengera komwe kumafunikira, apo ayi valavu iyenera kukhala ndi poyambira.
3.2.11 Kukweza: musagwiritse ntchito gudumu lamanja pokweza ndi kukweza valavu.
3.3 Ntchito ndi kugwiritsa ntchito
3.3.1 Panthawi yautumiki, chipata cha valve chiyenera kutsegulidwa kapena kutsekedwa kwathunthu kuti zisawonongeke pamwamba pa mphete ya mpando ndi chipata cha valve chifukwa cha sing'anga yothamanga kwambiri.Sichingagwiritsidwe ntchito kusintha mphamvu yothamanga.
3.3.2 Mukatsegula kapena kutseka valavu, gwiritsani ntchito gudumu lamanja m'malo mwa lever yothandizira kapena gwiritsani ntchito chida china.
3.3.3 Pakutentha kogwira ntchito, onetsetsani kuti kuthamanga kwanthawi yomweyo kumakhala kotsika kuposa 1.1nthawi zomwe zimagwira ntchito pakukakamiza-kutentha kwa ASME B16.34.
3.3.4 Zida zothandizira chitetezo ziyenera kuikidwa papaipi kuti valavu igwire ntchito pa kutentha kwa ntchito kuti isapitirire kupanikizika kwakukulu kovomerezeka.
3.3.5 Kugwedeza ndi kugwedeza valavu ndikoletsedwa panthawi yoyendetsa, kuika ndi kugwira ntchito.
3.3.6 Kuwonongeka kwa madzi osasunthika, mwachitsanzo, kuwonongeka kwa madzi ena kungayambitse kuwonjezeka kwa voliyumu ndi kuchititsa kuti pakhale kuthamanga kwa ntchito, motero kuwononga valavu ndikupangitsa kuti madziwo alowe, choncho, gwiritsani ntchito zida zoyenera zoyezera kuti muthetse kapena kuchepetsa zinthu zomwe zingayambitse kuwonongeka. wa madzimadzi.
3.3.7 Ngati madziwa ndi condensate, izi zidzakhudza ntchito ya valve, gwiritsani ntchito zida zoyenera zoyezera kuti muchepetse kutentha kwa madzi (mwachitsanzo, kutsimikizira kutentha koyenera kwa madzi) kapena m'malo mwake ndi mtundu wina wa valve.
3.3.8 Pazinthu zamadzimadzi zomwe zimatha kuyaka zokha, gwiritsani ntchito zida zoyezera zoyenera kuti mutsimikizire kuti pali mphamvu yozungulira komanso yogwira ntchito kuti isapitirire poyatsira (makamaka zindikirani kuwala kwadzuwa kapena moto wakunja).
3.3.9 Pakakhala madzi oopsa, monga kuphulika, kupsa.Zowopsa, zopangidwa ndi okosijeni, ndizoletsedwa kutengera kulongedza mopanikizika (ngakhale valavu ili ndi ntchito yotere).
3.3.10 Onetsetsani kuti madziwo sali odetsedwa, omwe amakhudza ntchito ya valve, alibe zolimba zolimba, mwinamwake zida zoyenera zoyezera ziyenera kugwiritsidwa ntchito kuchotsa dothi ndi zolimba zolimba, kapena m'malo mwake ndi mtundu wina wa valve.

3.3.11 Kutentha kovomerezeka kogwira ntchito:

Zakuthupi

kutentha

Zakuthupi

kutentha

ASTM A216 WCB

-29425 ℃

ASTM A217 WC6

-29538 ℃

Chithunzi cha ASTM A352 LCB

-46343 ℃

ASTM A217 WC9

--29570 ℃

Chithunzi cha ASTM A351 CF3(CF3M

-196454 ℃

Chithunzi cha ASTM

A494 CW-2M

-29450 ℃

Chithunzi cha ASTM A351 CF8(CF8M

-196454 ℃

Moneli

-29425 ℃

Chithunzi cha ASTM A351 CN7M

-29450 ℃

-

3.3.12 Onetsetsani kuti zida za mavavu ndi zoyenera kugwiritsidwa ntchito polimbana ndi dzimbiri komanso kupewa dzimbiri malo amadzimadzi.
3.3.13 Munthawi yautumiki, yang'anani momwe ntchito yosindikizira imagwirira ntchito malinga ndi tebulo ili m'munsimu:

Malo oyendera

Kutayikira

Kulumikizana pakati pa thupi la valve ndi bonnet

Zero

Kunyamula chisindikizo

Zero

Mpando wa valve

Monga mwaukadaulo waukadaulo

3.3.14 Yang'anani nthawi zonse ngati nkhope yosindikiza imavala.Kunyamula ukalamba ndi kuwonongeka.Konzani kapena kusinthanso munthawi yake ngati umboni wapezeka.

3.3.15 Pambuyo pokonza, phatikizaninso ndikusintha valavu, ntchito yolimba yoyesa ndikulemba mbiri.

3.3.16 Kuyesa ndi kukonza mkati ndi zaka ziwiri.

4. Mavuto omwe angakhalepo, zomwe zimayambitsa ndi njira zothetsera

Kufotokozera zavuto

Chifukwa chotheka

Njira zowongolera

Kutayikira pakulongedza

Zosakwanira wothinikizidwa kulongedza katundu

Limbitsaninso mtedza wolongedza

Kuchuluka kwapang'onopang'ono

Onjezani zolongedza zambiri

Kuwonongeka kolongedza katundu chifukwa cha ntchito yanthawi yayitali kapena chitetezo chosayenera

Bwezerani kulongedza katundu

Kutayikira pa nkhope ya ma valve

Nkhope yakuda yokhala pansi

Chotsani litsiro

Nkhope yokhala pansi yovala

Konzani kapena kusintha mphete yapampando kapena chipata cha valve

Nkhope yokhala pansi yowonongeka chifukwa cha zolimba

Chotsani zolimba mumadzimadzi, konzani kapena kusintha mphete yapampando kapena chipata cha valve, kapena sinthani ndi mtundu wina wa vavu

Kutaya pakulumikizana pakati pa thupi la valve ndi boneti ya vavu

Maboti samangika bwino

Mangani mabawuti mofanana

Pamalo owonongeka a valavu ndi bonnet flange

Konzani

Gasket yowonongeka kapena yosweka

Bwezerani gasket

Kuzungulira kovuta kwa gudumu lamanja kapena chipata cha valve sikungatsegulidwe kapena kutsekedwa

Kulongedza molimba kwambiri

Moyenera kumasula ananyamula nati

Kusintha kapena kupindika kwa gland yosindikiza

Sinthani cholumikizira chosindikizira

Nati ya tsinde ya vavu yowonongeka

Konzani ulusi ndikuchotsa dothi

Ulusi wa nati wa nati wosweka kapena wosweka

Bwezerani mtedza wa tsinde la vavu

Tsinde la valve yopindika

Bwezerani tsinde la valve

Pamwamba pa chiwongolero cha valve kapena thupi la valve

Chotsani dothi pa kalozera

Zindikirani: Wothandizira ayenera kukhala ndi chidziwitso choyenera komanso chidziwitso chogwiritsa ntchito ma valve.

5. Chitsimikizo
Vavu ikagwiritsidwa ntchito, nthawi ya chitsimikizo cha valavu ndi miyezi 12, koma sichidutsa miyezi 24 kuchokera tsiku lobadwa.Pa nthawi ya chitsimikizo, wopanga adzapereka ntchito yokonza kapena zida zosinthira kwaulere chifukwa cha kuwonongeka kwa zinthu, kapangidwe kake kapena kuwonongeka ngati ntchitoyo ili yolondola.


Nthawi yotumiza: May-19-2022
Siyani Uthenga Wanu